Precision Machining Solutions: Custom PCD & CBN Inserts for Superior Performance
At Saber Tooling Solutions, we specialize in crafting high-performance Polycrystalline Diamond (PCD) and Cubic Boron Nitride (CBN) inserts, engineered to meet the demanding needs of modern manufacturing. As a leader in custom tooling, we provide unparalleled precision and durability, ensuring optimal results for your turning and milling applications.
Unlock Unrivaled Performance with PCD and CBN Inserts
PCD and CBN inserts represent the pinnacle of cutting tool technology. Developed for machining challenging materials, these superhard materials offer significant advantages over traditional carbide.
Exceptional Tool Life: Drastically reduce tool changes and downtime, increasing productivity and lowering manufacturing costs.
Superior Surface Finish: Achieve tighter tolerances and finer surface finishes, often eliminating the need for secondary finishing operations.
Increased Machining Speeds & Feeds: Maximize material removal rates, boosting efficiency and throughput.
Enhanced Dimensional Stability: Maintain consistent part quality even in high-volume production.
Custom PCD Turning & Milling Inserts: Engineered for Your Success
We understand that every manufacturing operation has unique requirements. That's why we don't just offer off-the-shelf solutions – we provide custom-made PCD and CBN inserts precisely tailored to your specific applications and materials.
Our Canadian manufacturing facility ensures a secure and reliable supply chain, giving you peace of mind and consistent access to the high-quality tooling you need, when you need it.
Our Capabilities Include:
Custom PCD Turning Inserts: Designed for superior performance on non-ferrous materials such as:
- Aluminum and its alloys (high silicon content)
- Copper and brass
- Carbides (green and pre-sintered)
- Composites (e.g., carbon fiber reinforced polymers - CFRP)
- Plastics and highly abrasive non-metallic materials
- Wood and wood-based materials
- Precious metals
- And many more!
Custom CBN Turning Inserts: Ideal for machining ferrous materials where high hardness and thermal stability are crucial, including:
- Hardened steels (HRC 45 and above)
- Cast iron (grey, ductile, chilled)
- Superalloys (e.g., Inconel, Hastelloy, Waspaloy)
- Powder metallurgy components
- Stellite and other wear-resistant alloys
- And other difficult-to-machine ferrous alloys.
Made-to-Order Milling Inserts: While our primary focus is turning, we also offer custom CBN and PCD milling inserts to address your specific milling challenges on the materials listed above.
Standard ISO Turning Inserts Available
Beyond our custom solutions, we also provide a comprehensive range of standard ISO turning inserts in both PCD and CBN grades. This ensures you have access to readily available, high-quality inserts for common turning operations.
Experience the Difference of Custom-Engineered Superhard Tooling.
Contact us today to discuss your specific application and discover how our custom PCD and CBN inserts can revolutionize your manufacturing processes.